Royal Sovereign RSL-2701U User Manual

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Summary of Contents

Page 1 - RSL-2701U

MODEL: RSL-2701RSL-2701URSL-380ROLL LAMINATOR SERVICE MANUALwww.royalsovereign.com

Page 2 - Table of Content

2.3 Rollers Not Running1. Safety cover is not in proper position.2. Wire-Motor's connector is disconnected.3. Film is jammed on the rollers.4.

Page 3 - 1. Safety Precautions

3. Film is jammed on the rollers. 1) First press reverse button. 2) Pull jammed film slowly to the back of the machine.3) If you feel film is jammed

Page 4

2. Main fuse is disconnected.(except RSL-380)1) Test if the main fuse is disconnected with Multi-tester.2) If disconnected, replace it wit new one.

Page 5 - 2. Troubleshooting

13 2.5 Poor Lamination QualityProblem: Straight wave lines across the output.Cause: Excessive front roller pressure.Measure: Loosen the front roll

Page 6 - BI-METAL

Turn off the switch of the machine and then pull out the power cord plug from the electrical outlet. 3.1. Right Cover1) Unfasten 4 screws holding the

Page 7 - 2.2 Rollers Not Heating

3.2. Left Cover1) Unfasten 2 nuts holding the Knob Tension 2) disassemble the Knob-Tension.3) Unfasten 4 screws holding the Left cover and disas

Page 8

3) Disassemble Wire connect to MAIN S/W, POWER CORD.4) Disassemble MAIN S/W and POWER CORD.5) How to assemble is the reverse order of how to disass

Page 9 - RSL-2701,RSL-2701U

3.5. Sub PCB1) Refer to No 1.(Replacement of cover-R) 3.6. Heaters1) Disassemble both the Right cover and the Left cover (Refer to No.1, No.2) .2) Un

Page 10 - MEASURES

4) Disassemble the Bush-Roller, Up holding the upper heater.< Take off Bush-Roller, Up from Laminating Roller >5) Disassemble the lower and u

Page 11 - 2.4 No Main Power

3)a. Disassemble Frame upper with Cross Cutter.(RSL-2701/2701U) b. Disassemble Cross Cutter from the Frame-Cutter.(RSL-380)<RSL-380>4) Disasse

Page 12 - TRANS. IN

3 ~ 3 4 ~ 10 4 ~ 6 6 ~ 7 8 ~ 9 9 ~ 10 11 ~ 1112 ~ 1812 ~ 1213 ~ 1313 ~ 1414 ~ 1415 ~ 1515 ~ 1616 ~ 1717 ~ 1819 ~ 1920 ~ 2324 ~ 3435 ~ 384.A

Page 13 - 2.5 Poor Lamination Quality

3) unfasten the set screw (sprocket motor)4) take out the sprocket motor from the motor5) unfasten the three screws from the motor6) detach the connec

Page 14 - 3. Replacing Parts

21Adjusting Front and Rear Roller when the machine is running, check that the top and the bottom films are fed in without any wrinkles.19 wit

Page 15 - 3.3. Rear Cover

P NO. DATE1 013LR2026A BASE-FRONT AL6063013LR2033A 20050317013LR3075A 200607102 026004005A FOOT NATURAL RUBBER3 013LR2027A BASE-REAR AL6063013LR2032A

Page 16 - 3.4. Main PCB

40 120LR4006A SHAFT-TENSION S45C41 141LR4025A PLATE-HOLDER SHAFT SPCC 2.0T2009120142 140LR4008A HOLDER-SHAFT FILM S45C140LR4039A 2009120143 12200X033A

Page 17 - 3.6. Heaters

81 120LR4008A SHAFT-TABLE S45C Φ882 021LR0002A COVER-R ABS PA-765 431C83 350LR3009A PCB-CONTROL ASS'Y FR-4350LR3037A 200612212007042084 021LR2006

Page 18 - 3.7. Cross Cutter

RSL-380P NO.DATE1 013LR3069A BASE-FRONT SPCC 1.5T2 026004005A FOOT NATURAL RUBBER3 013LR3070A BASE-REAR SPCC 1.5T4 350LR3008C PCB-MAIN ASS'Y EU,A

Page 19 - 3.8. Replacement of MOTOR

RSL-380P NO.DATESVC Parts ListNo. Part No. Part Name Spec.CHANGING REMARK41-1223LR3001EHEATER ASS'Y FCHW1 24Ω CUL,UK41-2223LR3001FHEATER AS

Page 20

RSL-380P NO.DATESVC Parts ListNo. Part No. Part Name Spec.CHANGING REMARK78 381LR4051AWIRE-HEATER,LINK UL1015 AWG#18,BLK79 141LR4018A BRACKET-SENSOR

Page 22 - SVC Parts List

6.1 RSL-2701/2701U Expolde View25

Page 23 - 140LR4039A 20091201

31. Safety Precautions3 Failure to comply any of the following safety procedures could result in serious injury. Please read the instructions care

Page 24

Frame - L 26

Page 25

Frame - R27

Page 26

Frame, Roller and Other View 28

Page 27

Wire, Power core and Control PCB29

Page 28 - 6. Explode View

6.2 RSL-380 Expolde View30

Page 29

Frame - L 3111 013LR3067A FRAME-L12 141LR4017A BRACKET-PRESSURE13 141LR4035A PLATE-DU BUSH14 141LR4054A BRACKET LIMIT SWIT CH15 36400X014B MICRO

Page 30 - Frame - L

Frame - R32 ,44141LR4020A BRACKET-HEATER,LO45141LR4028A STOPPER-HEATER,LO46141LR4032A BRACKET-PRESSURE,LAMI47141LR4033A BRACKET-PRESSURE,PULL483

Page 31 - Frame - R

Frame, Roller and Other View 33

Page 32 - Frame, Roller and Other View

Wire, Front Table and Safety Cover34NO Pa rt N/O Part Name52014LR3001B TABLE-FRONT53145LR3002A GUIDE-DOCUMENT54023LR4002A KNOB-BOLT GUIDE55111LR4006

Page 33

7. RSL-2701/2701U/380 Wire Diagram 35AC 100 ~ 120V WIRE DIAGRAM

Page 35

36AC 220 ~ 240V WIRE DIAGRAM

Page 36

<Connect part>1. WIRE-MAIN : above photo① →connect SUB PCB.2. WIRE-MOTOR: above photo ② →connect the motor main. 3. WIRE-HEATER : above photo③

Page 37

<FRAME-R Layout> ; 100 ~ 120V 1. WIRE-MAIN : above photo ① → connect above photo "<SUB-PCB Layout>" ①

Page 38 - NO Pa rt N/O Part Name

2.1 Rollers Not Heating1. The wire connector from the heater is disconnected with MAIN PCB.(except RSL-380)2. The Wire-Temp Fuse is disconnected.

Page 39

2 The Wire-Temp Fuse is disconnected 1) Test if the Wire-Temp Fuse is disconnected with Multi-tester.2) If disconnected, replace it with new one.3.

Page 40 - AC 220 ~ 240V WIRE DIAGRAM

5. The heater in the roller is defective. 1) Test if the heater is disconnected with Multi-tester.2) If disconnected, replace it with new one.Replac

Page 41 - < MAIN PCB Layout>

1) Disassemble the Right cover. (Refer to how to replace Cover-R.)2) Disassemble the Bracket-Sensor with Sensor ass'y. Test if the Sensor ass

Page 42 - <connect part>

1) Disassemble the Right and the Left cover. (Refer to how to replace Cover.)2) Disassemble the Bracket-Sensor with Sensor ass'y. Test if th

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